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Precision Casting Product List

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Cost reduction through lost-wax casting.

Cost reduction through lost-wax casting.

Achieve low prices! Freely choose from special steel, stainless steel, copper alloys, and aluminum alloys!

We will introduce cost reduction through lost-wax casting. The cost of mold production is extremely low (about 1/5 compared to molds for plastic parts), and once a mold is made, it lasts semi-permanently. Design changes and material changes using the same mold are also easy. Additionally, due to processing convenience, parts that were previously combined from several components can now be integrated and manufactured at a low cost. This can lead to significant cost reductions. 【Features】 ■ Design changes and material changes using the same mold are easy ■ Free selection of special steel, stainless steel, copper alloys, and aluminum alloys ■ The cost per product is definitely lower compared to other manufacturing methods ■ Appropriate methods are adopted according to the product, achieving low prices ■ Parts that were previously combined from several components can be integrated and manufactured at a low cost *For more details, please refer to the related link page or feel free to contact us.

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  • Picking robots (shelf transport robots, arm picking robots)
  • Precision Casting

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Achieving cost reduction through casting instead of machining [Case Study]

Achieving cost reduction through casting instead of machining [Case Study]

Improving mass production with lost-wax precision casting! Please feel free to contact us.

Traditionally, it was a machined product, but by switching to lost-wax manufacturing, we have improved mass production capabilities and reduced lead times. Additionally, by removing unnecessary material, we are achieving weight reduction and reducing material costs. Furthermore, we are also reducing processing surfaces to keep processing costs down while maintaining quality. Material: S45C (precision casting) Size: 90×70×31

  • Parts and Materials
  • Dismantling equipment and parts
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  • Precision Casting

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3D Printing × Precision Casting Prototyping and Verification from 1 Piece

3D Printing × Precision Casting Prototyping and Verification from 1 Piece

Zero mold cost for rapid casting; prototype verification with "Digital Cast."

Features of "Digital Cast," a mold-less casting that combines precision casting and 3D printing technology: ✅ Low-cost casting possible from a single piece without molds ✅ Shortest delivery time of 5 days! Providing metal parts in a short time ✅ Excellent at complex three-dimensional shapes and hollow structures ✅ Compatible with a variety of steel types, including super duralumin A7075 A new casting technology that takes the best of both worlds: the speed of 3D printing and the precision casting that accommodates complex shapes and various steel types! There are over 2,000 successful implementations across various industries, including next-generation mobility, rockets, and robot parts. When considering repeat mass production through casting, prototypes can be made using the same material with the casting method. This is ideal for evaluating and verifying mechanical properties! Additionally, it allows for comparative testing of the same shape with various metal materials and can quickly accommodate shape changes. A new approach to the prototype development of metal parts. For more details, please feel free to contact us through our website or other means.

  • Parts and Materials
  • Dismantling equipment and parts
  • Disaster prevention fittings
  • Precision Casting

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Cost reduction through the conversion to lost-wax casting method.

Cost reduction through the conversion to lost-wax casting method.

Switching from cutting methods can make a difference in mass production! Please consult us first.

Is that cutting process really optimal for mass production? "Material costs are high," "Processing time is long," "Costs don't add up as quantities increase." For such challenges, there is an option of "changing the method" rather than "changing the shape." The example in the image shows the conversion of SS400 machined parts to SCS13 lost-wax products. ✔ Over 100g weight reduction ✔ Material cost reduction ✔ Improved lead time ✔ Quality measures implemented There are reasons why differences arise in mass production. Why not start by checking the potential for cost reduction? Feel free to contact us using the link below. ↓ https://www.castem.co.jp/contact/

  • Casting and metal decoration
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  • Support hardware/opening hardware
  • Precision Casting

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Contributing to cost reduction! Lost wax precision casting

Contributing to cost reduction! Lost wax precision casting

We melt the metal poured into the mold with a material composition tailored to our customers' needs! Introducing our casting technology.

We would like to introduce our "Lost Wax Precision Casting." We perform "wax molding," where wax is pressed into a mold to shape the product. Next, we carry out "tree assembly," where the wax models are attached to the sprue, and "molding," where the wax models are coated with refractory material. After that, the process includes de-waxing, firing, melting, and casting, followed by finishing, correction treatment, and inspection before completion. Please feel free to consult us when you need our services. 【Technology (Partial)】 ■1. Wax Molding ■2. Tree Assembly ■3. Molding ■4. De-waxing ■5. Firing *For more details, please refer to the PDF document or feel free to contact us.

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Lost-wax precision casting [Precision metal parts]

Lost-wax precision casting [Precision metal parts]

High-level quality developed in-house! Compatible with over 70 types of steel, with more than 35,000 proven models. We propose the optimal shape and material according to your application.

Castem's core technology is "lost wax precision casting," which excels in producing complex three-dimensional shapes. Since our founding, we have continuously responded to customer inquiries for manufacturing everything from simple shapes to challenging designs, with over 35,000 successful cases. In response to various demands for metal materials, we have started handling over 70 types of steel, including stainless steel, copper, and aluminum. We also accommodate special steels and unique ultra-high-strength duralumin (A7075 optimized for original casting), and we continue to challenge ourselves with new materials. 【Castem's Lost Wax】 - Higher precision and beautiful casting surfaces compared to other casting methods, allowing for a reduction in processing steps. - Capable of mass production of complex shapes and three-dimensional curved surfaces at low cost. - There are slight differences depending on the casting material (approximately 12S for small parts, 20S for large parts). - Strength can be freely pursued from two aspects: shape and material. - Special steels, stainless steel, copper alloys, and aluminum alloys can be freely selected. *For more details, please refer to the related link page or feel free to contact us.

  • Dismantling equipment and parts
  • Parts and Materials
  • Disaster prevention fittings
  • Precision Casting

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Next-generation casting technology reduces costs by 80%! 【Digital Cast】

Next-generation casting technology reduces costs by 80%! 【Digital Cast】

Solving on-site issues with next-generation casting technology!

"Castings are not suitable for prototyping or small lot production." —Don't you think so? With Castem's "Digital Cast," you can produce casting parts from just one piece without molds by utilizing 3D printing. The freedom of shape is also high, and you can significantly reduce lead time, costs, and labor. 【Cost Reduction Example】 The part in the thumbnail is a CG manifold that was previously made by machining two parts and then welding them together. Additionally, due to the special material Inconel 625, it was sourced from overseas processors, making it a quite costly part in the past. However, by creating it as a single molded piece, we achieved a cost reduction of up to 80% and improved strength. "Shapes that cannot be achieved by machining" and "I want to verify with the same material as the final product." We can solve such concerns in the development field with next-generation precision casting technology, Digital Cast. If you have 3D data, just leave the rest to us. We will provide precision cast products quickly!

  • Disaster prevention fittings
  • Joints between components
  • Fastening hardware
  • Precision Casting

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Are you satisfied with the machining of that part? Cost reduction through the lost-wax process.

Are you satisfied with the machining of that part? Cost reduction through the lost-wax process.

Over 70 varieties of diverse steel types. Based on more than 35,000 models of experience, we will provide the best proposals!

We need precision parts, but machining is costly... Multiple processes like machining and welding are required, which is labor-intensive... We want to integrate multiple parts... Would you like to solve such concerns with 【Lost Wax Precision Casting】? 【Castem's Lost Wax Method】 "Lost Wax Precision Casting" specializes in complex three-dimensional shapes. Since our founding, we have continued to respond to customer inquiries for production, with over 35,000 types of achievements ranging from simple to complex items. In response to various material requests, we have started handling over 70 types of steel, including stainless steel, copper, and aluminum. Of course, we also accommodate special steels and ultra-high-strength aluminum materials (optimizing original casting for A7075). 【Cost Reduction Examples】 The thumbnail shows a cost reduction case achieved through shape modification and integration by switching to lost wax casting. In conventional products, we manufactured through multiple processes including laser cutting, bending, machining, and welding, but we proposed integration using the lost wax method. This eliminates the hassle of managing processes, reduces machining, and enhances strength. By checking the contact surface with the object and making that part convex, we reduced the dimensional management range, making quality control easier.

  • Door and window locks
  • Support hardware/opening hardware
  • Interior and exterior construction accessories
  • Precision Casting

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Numerous achievements in moldless casting and MIM for aerospace-related components!

Numerous achievements in moldless casting and MIM for aerospace-related components!

Over 35,000 successful cases with lost-wax casting. We provide optimal proposals based on the required performance and size from a variety of manufacturing methods.

Numerous achievements in parts manufacturing within the growing aerospace industry. From over 70 types of steel, including top-class lost wax companies, we propose steel types and manufacturing methods that possess the necessary properties such as strength, heat resistance, and lightness! 【Castem's Lost Wax Developed Since Our Founding】 - Capable of mass production at low cost for complex shapes and three-dimensional curves. - Pursue strength freely from two aspects: shape and material. - Choose from over 70 types of special steel, stainless steel, copper alloys, aluminum alloys, and more. - High precision compared to other casting methods, reducing the number of processing steps. 【Utilizing 3D Printed Models - Moldless Casting Digital Cast】 - Lead time for delivery is approximately 2 weeks (with the shortest record being 5 days). - A wide variety of steel types similar to lost wax. - Capable of manufacturing from one piece with moldless casting, ideal for prototypes. - Capable of producing small to medium and large parts. - Rational prototype verification aimed at mass production casting. 【Micro Mechanical Parts in Millions - MIM (Metal Injection Molding)】 - Small lot products under 3000 pieces are handled with low-cost, small-lot dedicated molds. - Broad support beyond standard MIM materials. - All processes including precision machining, heat treatment, and plating are integrated. - Quick response to low cost, short delivery times, and design changes.

  • Parts and Materials
  • Dismantling equipment and parts
  • Casting and metal decoration
  • Precision Casting

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We propose the optimal shape for mass production with digital casting.

We propose the optimal shape for mass production with digital casting.

Digital casting with 3D printing and casting can produce castings in as little as one week, starting from one piece.

【Conventional Method】 Cutting Process 【Method】 Digital Cast 【Content】 This is a case study conducted when proposing shapes with an eye toward mass production. Digital casting, which allows for the creation of cast products from a single piece without molds, enables such shape modifications and prototypes to be made with low risk, providing peace of mind. We were able to produce test parts using the same method as mass production. 【What is Digital Cast?】 A method that involves creating a resin model with a 3D printer and then manufacturing metal products following a process similar to lost-wax precision casting using that model as a prototype. Castings can be produced in as little as one week, starting from just one piece. We offer proposals that are beneficial even in development and prototyping. If you have parts under consideration for weight reduction or shape changes, please feel free to consult with us. 【Three Features of Digital Cast】 - Shortest delivery time of one week - Mold cost of zero yen - Capable of manufacturing from just one piece ～～～～～～～～～～～～～～～～～～～～ Industry: Semiconductor Material: SCS13

  • Welfare and medical equipment
  • Casting and metal decoration
  • Fittings
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Prototype = A choice of digital casting without molds that overturns the common sense of cutting.

Prototype = A choice of digital casting without molds that overturns the common sense of cutting.

To the procurement personnel who have been doing casting prototypes only through machining: It might be possible to do it more easily, quickly, and cheaply with casting.

To engineers who have only prototyped through machining. That shape might be easier, faster, and cheaper to produce through casting. ✅ Mold cost: 0 yen ✅ Support from 1 piece ✅ Difficult-to-machine materials like Inconel and A7075 are also acceptable ✅ Over 1,000 successful implementations Changing the common belief that "prototyping = machining," 【Digital Cast】 will be your next option. 【What is Digital Cast?】 A method of producing metal products using a 3D printer to create a resin model, which serves as a prototype, following a process similar to lost-wax precision casting. Castings can be produced in as little as one week, starting from just one piece. We offer proposals that provide advantages even in development and prototyping. If you have parts under consideration for weight reduction or shape changes, please feel free to consult with us.

  • Door and window locks
  • Decoration and performance supplies
  • Disaster prevention fittings
  • Precision Casting

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Proposals with selectable methods according to the lot! Castem's precision casting.

Proposals with selectable methods according to the lot! Castem's precision casting.

The prototype is mold-free casting "Digital Cast." The transition to repeat mass production is smooth with "lost wax precision casting"!

"If only prototypes could be made faster and more freely... Is there a different method than before? What should we do about the mass production method?" Do you have such concerns with metal parts in the prototype stage? ■ When prototyping with mold-less casting digital cast... - Cast products can be manufactured from just one piece - Shortest delivery time of 5 days. Quickly evaluate development products - No mold costs, which helps control the budget - Possible to compare and examine over 70 types of steel with diverse materials ↓ ■ When transitioning to mass production with lost-wax precision casting... - Smooth transition from prototype to mass production with a single company - Excellent for evaluating and verifying mechanical properties since produced with the same casting method - Surprisingly affordable molds make small lot products viable - Reducing product unit costs by consolidating lots We also accommodate complex-shaped medical device-related parts, next-generation mobility parts, and aerospace-related components. For more details, please feel free to contact us. https://www.castem.co.jp/contact/

  • Welfare and medical equipment
  • Wellness and sports equipment
  • Casting and metal decoration
  • Precision Casting

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Precision casting for motorcycle, mobility, and bicycle parts.

Precision casting for motorcycle, mobility, and bicycle parts.

Supports small to large-scale production of complex three-dimensional shapes. Please feel free to contact us for strength enhancement, shape integration, and switching from machining.

Castem's lost-wax precision casting has a proven track record in precision metal parts across various industrial sectors. The photo shows a side stand bracket related to motorcycle equipment. Material: S25C (precision casting) Size: 77×72×49.5 The features of Castem's lost-wax precision casting include: ✅ Hollow and complex three-dimensional shapes ✅ A wide variety of over 70 steel types to choose from ✅ Cost reduction through gradual thinning considering productivity ✅ Time savings by reducing the number of processes ✅ Small lots of various types (tens to thousands per lot) ✅ Inexpensive aluminum molds that can be used semi-permanently ✅ Capable of handling large items from a few grams to 30 kg (preferred size is 30 to φ300 mm) "If you want to integrate multiple parts," "If you want to increase strength," "If you want to reduce costs compared to machining," "If multiple processes are required for one part, leading to increased costs and time due to machining or welding"... We propose optimal materials, shapes, and manufacturing methods tailored to your concerns and requests. We also have a track record in mold-less casting digital cast suitable for prototyping and development, particularly in next-generation mobility and bicycle parts manufacturing. Please feel free to contact us. https://www.castem.co.jp/contact/

  • Parts and Materials
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  • Precision Casting

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Precision casting of sand mold aluminum castings.

Precision casting of sand mold aluminum castings.

Achieving dimensional accuracy and appearance comparable to die casting in sand casting.

We have achieved high-quality precision casting in aluminum casting using sand casting. Please try our features that rival die casting in surface finish and dimensional accuracy. It is suitable for prototype production in the development stages of various manufacturers, where speed and quality are required, as well as for small lots of diverse products.

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Lost Wax Precision Casting Quality Assurance

Lost Wax Precision Casting Quality Assurance

Check trends in the location and size of internal defects with CT scans! Introducing our quality assurance.

We would like to introduce the quality assurance of lost-wax precision casting that we conduct. We carry out "material analysis" by taking test pieces and analyzing their components, as well as "ultrasonic analysis" using ultrasonic inspection equipment to check for internal defects. Additionally, we verify product shapes with non-contact 3D scanning and check the location and size trends of internal defects using CT scanning. Please feel free to consult us when needed. 【Features】 ■ Material Analysis ■ Ultrasonic Analysis (supported by LW) ■ 3D Scanning (supported by ETL) ■ CT Scanning (supported by ETL) *For more details, please refer to the PDF document or feel free to contact us.

  • Analysis and prediction system
  • Precision Casting

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